Application of failure mode effect analysis on hazard identification and risk control

Introduction: PT. X is a chemical industry with high hazards, especially those related to hazardous and toxic materials; the company also uses equipment machines fire or explosion hazards. Component's failure operate major problem in X. The specific objective of this study was evaluate hazards control risks prevent accidents protect assets, for employee safety. Methods: data collected Process Flow Diagram (PFD), Material Safety Data Sheet (MSDS), component data. risk assessment components Sodium Silicate Production carried out by multiplying occurrence measurement scale severity scale. value unacceptable category between 12 25, where must be controlled first. Results: This found that highest dissolver tank leaks, production pump not working, ball valve stuck. An example structural mitigation carry routine maintenance once month know material's condition immediately make repairs if there are signs damage leakage tank. Conclusions: research proves some have been evaluated controlled, so still failures process Silicate.